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by chris bauer Managing Editor Once overlooked in a printing world that focused heavily on digital technology, bindery equipment, including floor-model folding machines, can now be part of the conversation. Modern machines offer all of the automation that today's users desire. According to Josef Niehueser, product manager for Stahlfolder (distributed by Heidelberg), automation and integration are the features that folding machine users want to incorporate. The bindery is the only production department left that still involves a degree of manual labor, he points out, and printers want to take as much labor out of the finishing process as possible. "Integration is the next

By Erik Cagle Senior Editor What makes Jeff Gordon such a great driver on NASCAR's top stock car driving circuit? Sure, when he drives into Victory Lane, Gordon is deemed the race's fastest driver. But speed alone is hardly the reason Gordon gets to spray his pit crew with champagne. It is a confluence of variables that enable him to emerge victorious, namely the makeup of his car. Luck and patience play a role, as does tactical positioning on the track, but even the slightest flaw in the No. 24 car's mechanical composition can mean the difference between success and a short day at the track. Similarly,

Helping Troubled Kids With its college-like campus with Victorian buildings dating back to 1826, the Glen Mills Schools might initially be mistaken for a high-priced, all-boys, college prep school. But these young men, ages 15 to 18, are not there because they want to be. They're troubled youths, many from faraway places, who have been sent to the Concordville, PA-based residential facility (on average, for about 15 months) by juvenile court systems to help them turn their lives around and develop a better sense of self-esteem. This is achieved through positive reinforcement (there are no locks or bars), mentoring and learning pro-social skills

By Erik Cagle Senior Editor There are enough headaches encountered between the time a customer's files are uploaded to your FTP site and when the truck rolls away from the back dock with finished product. But, while certain aspects of the workflow are tedious and time consuming, your perfect binder shouldn't be an attention, or time, burglar. Most manufacturers of floor-model adhesive binders agree that time is of the essence. And the position of bindery operator often sees high turnover, making it imperative that a quality machine is easy to makeready, simple to operate, and equally user-friendly and fast on changeovers. Shrinking Setup As run lengths

By Erik Cagle A dozen manufacturers were asked to list the primary differentiators that set apart multiple brands of collating equipment. It may come as no surprise to learn that virtually no one mentioned the price factor. It seems there are numerous attributes that factor into choosing a collator that is the right fit for a particular printer or trade finisher. The depth of choices on the market only underscores the importance of looking past the price tag, as there is a collator for every need. Versatility is a key ingredient for serving the evolving needs of clients, according to Tony Cockerham of Buhrs

By Erik Cagle KISS is the word that best describes the modern day movement in regard to the manufacture of paper cutting systems: Keep It Simple and Safe. Safety may be to cutting what flour is to baking—an essential ingredient—but automation considerations cannot be ignored when weighing the purchase of a standalone cutter or complete system. In fact, with manufacturers adhering to U.S. and international safety guidelines, ease-of-use may spell the difference between products A, B and C. "Automating the backgauge movement on a cutter helps improve efficiency, makeready times, consistency and accuracy of the cut," points out Don Dubuque, marketing manager for Standard

By Erik Cagle The trade bindery business is doing just fine, thank you, despite whispers of its imminent demise. Superior Bindery is proof positive that there is a viable place for companies that specialize in comprehensive, full-service binding and finishing services. For all the talk of commercial printers looking for ways to add value to their core competencies and becoming one-stop shops (right down through binding and finishing), the Northeast has become a fertile feeding ground for Hingham, MA-based Superior Bindery, owned by Donny Charlebois, the son of a successful Boston-based bindery operator. Just 20 minutes south of Boston, Superior Bindery realized more

By Caroline Miller In the era of earlier job deadlines, shorter runs, increased quality and more complex jobs, efficient postpress operations are imperative to a profitable printing business. All of the efficiencies and savings from state-of-the-art prepress and pressroom capabilities are lost if the finishing department is languishing in neglect. Upgrading your floor-model folding machine is just one area of the bindery that can offer significant benefits. By investing in a new folding machine a company benefits from new technology, ensuring much quicker job turnarounds, substantially reduced paper waste, the elimination of the need for high-priced, hard-to-find setup people, as well as a more

BY MARK SMITH Adhesive binding has long been a benchmark of quality for finishing, but equipment costs and setup times traditionally had kept the process in the realm of long-run and/or higher end projects. The prevailing trend now in "perfect" binding systems is increasing their flexibility to handle shorter runs. This is true for all levels of equipment, but particularly for the relatively new product category of units designed to work in conjunction with digital printing systems. A related trend is the industry's move to computer integrated manufacturing (CIM) that is trickling down to postpress operations in general. Unlike prepress and printing, though, digital

BY CHRIS BAUER Football season is upon us, and the focus of most teams is on the quarterback. Some quarterbacks are pocket passers like the Saint Louis Rams' Kurt Warner, while others like to get out of the pocket and make plays on-the-run, like the Philadelphia Eagles' Donovan McNabb. For the printing industry, talk of pockets brings us to the bindery—where new collating equipment can be the quarterback of the finishing department. Just like NFL-caliber players, collating equipment has to be tough, smart, reliable and flexible, equipment vendors say. The same broad trends that are shaping the printing industry at large—shorter run